Smt feeder maintenance pdf

Samsung cp33 cp60 air pressure sensor cable assy cv011 j2101145 samsung cp33 cp50 extend spring 0121m j2101497. Oem and cem service companies must ensure they run efficiently with minimal waste caused by poor component placement. Qm1100 smt max pdf catalogs technical documentation. Pdf feeder setup optimization in smt assembly researchgate. Panasonic system solutions company of north america process automation pssnapa develops and supports innovative manufacturing processes around the core of circuit manufacturing technologies and computerintegrated manufacturing softwarethereby, contributing to the growth and prosperity of our customers businesses regardless of their mix or volume. Siplace x feeders have contactless power and data links, can be added and removed while the machine keeps running plugandplay, register. The company uses smt line computer optimizer developed by the machines manufacturer.

Smt feeder calibration system tests the feeder at machine speed. Trollies and carts as well as the extremely versatile and useful benchtop feeder setup jig. Ziericks surfshooter smt loose piece terminal feeder feeds surface mount loose piece parts, including pins ranging in size from 0. Fuji scalable placement platform nxt programming manual qd00405 r. Then, the smt line operators analyze the quality of the assembly and make. We have thousands of nozzles, feeders, tape retainers, antimarking illumination disks, cutter blades, and associated components in stock. Feb 29, 2016 siplace xfeeders basis for innovative setup concepts. Smt tape stick tube feeders spliceable tape feeder. Avoid injury, read and understand all instructions given in this manual familiarize yourself and others with the safety labels installed on this equipment see section 1. Keep these manuals in an accessible location near the machine. Based on the above considerations, the length of each line should be at least.

Rotary airlock feeder operation maintenance manual dcs series part nos 9ec1 thru 9ef2 serial nos 5005151 and later before using this equipment. Contact us now for a comparative quote and start saving money now. Proper feeder and nozzle maintenance is critical, especially with the current market growth and technological advancements in smt equipment. Preventive and predictive maintenance 700zb00102 42 preventivepredictive maintenance the guiding principle of ppm is the regular and systematic application of engineering knowledge and maintenance attention to equipment and facilities to ensure their proper functionality and to reduce their rate of deterioration. Feeder calibration smt xtra fcrr facility feeder calibration, feeder repair and feeder refurbishment services. Smt wall mount smt600w, smt1100w owners manual you have just purchased the best spray washer on the market today. Xk05176 xk00010 surface mount parts brand new for fuji nxt machine. Helpful feeder the standard agilis tape feeder can be loaded in less than ten seconds. Quality nozzles and feeders are the core of pickandplace. Belt conveyor maintenance and trouble shooting introduction there are keys to successful preventive maintenance that can be summed up in two words, good housekeeping.

The electric double tape feeder holds two 8mm reels in the space17mm of a single traditional tape feeder. Located in the ancient and beautiful city, suzhou china, dobeter electronics suzhou co. Real time smt performance monitoring optel software. Yamaha ipulse m20 high speed smt pick and place machine. We are here for our customers 247 so take advantage of our service and save your hard earned money for your bottom line. Smart feeders the latest in intelligent component handling. Plugandplay simplicity means you can load and unload feeders in seconds, saving countless hours of operator time. Spectrum smt provide solutions for all major makes. In case of trouble this chapter describes the troubles and the solutions concerning tape feeders. Fuji intelligent feeder manual nxt programming manual in order to operate this machine in the safest and most efficient manner, please read the provided manuals thoroughly and observe all instructions and warnings.

Apply to test technician, technician, automation technician and more. Durable smt feeder parts for yamaha cl32mm tape guide kw1m5540000. Manual update notice your service destination for smt. Panasonic cm402,cm602 and npm panasonic smt feeder kxfw1ks6a00. Jan 24, 2006 fuji america has feeder maintenance manuals for all of the machines. Proper feeder and nozzle maintenance is critical, especially. Siplace x feeders basis for innovative setup concepts. Panasonic cm402,cm602 and npm panasonic smt feeder kxfw1ksca00. Lt feeder and power contactor maintenance of 75 kw dol motor feeder. The basic procedure of making a programming file for manual programming or direct. The feeder setup by the line computer optimizer is implemented at the smt line and a production test is carried out. Metro smt has been serving the electronics industry for 17 years.

Fuji america has feeder maintenance manuals for all of the machines. The automatic feeder must not be cleaned under running water. Use the supplied cleaning brush for care and maintenance on a regular basis. We provide totally solution for led lighting smt pcb assembly.

The juwel smartfeed automatic feeder needs hardly any maintenance or attention. How to design smt factory layout for smart ems smart ems. For routine inspection and repair,please contact sales for. These two factors are the core of the pick and place process. Through the utilization of various nondestructive testing and measuring techniques, predictive maintenance determines equipment status before a breakdown occurs. With europesmt providing not only the best in preowned feeders, but also finding that packaging and feeding method that fits your process the best, you can count on a smooth and carefree operating environment guaranteeing the highest machine uptime and the lowest cost of operation. Neoden4, the 4th generation pick and place machine of neoden tech. For parts however, you need to be registered fuji japan so that you can enter the serial number and find the exact part number you need. Panasonic factory solutions company of america manufacturing. Troubleshooting smt tape feeders linkedin slideshare. Fuji nxt iii placement machine parameters smt feedersmt. With europe smt providing not only the best in preowned feeders, but also finding that packaging and feeding method that fits your process the best, you can count on a smooth and carefree operating environment guaranteeing the highest machine uptime and the lowest cost of operation.

No smt equipment can place accurately and run efficiently without quality nozzles and feeders. It incorporates the very latest in technological advances. Mechanical feeder trolley mechanical tape feeder 856mm mechanical adhesive tape feeder 32mm. Ultracompact and comprising no moving parts, agilis is a durable, reliable feeder solution that is both fast and easy to use. Optel captures the data and displays it for each pick and place machine.

Offline setup function management of feeder maintenance. Siplace xfeeders basis for innovative setup concepts. Mm xserie en your service destination for smt parts. Registration for this comes from the fuji america side. Installation manual this manual describes installation procedures. Tapesized feeders are available to accept a variety of components with easy installation and quick set up.

If the machine is either unable to pick parts consistently or hold on to the components during the transport from feeder to pcb, defects will result. Smt feeders are integral within the smt process ensuring parts are offered to the smt machines accurately. Sjvf02 smt vibe feeder operation manual for juki rs1. The placement nozzle is responsible for bringing the smt component from the feeder to the pcb safely, quickly, and accurately. Nozzles no smt equipment can place accurately and run efficiently without quality nozzles and feeders. G5 hitachi sony gxh31, gxh1 f f nxth04 nxth08h12 fuji casio c7, cp8series cp6series ycm33003500 cp45fv cp45 yamaha i. Feeding is an essential backbone of the pick and placement process. Additionally, the isifsnx provides users with the packaged software according to the occupational description. To assure you the best and safest performance as well as longest equipment life, please read the enclosed information.

Basic training and basic smt knowledge is required for an operator. In the case of the 8mm tape feeder notice only the covers shown below should be uncovered when you remove the chips. Good belt conveyor and idler maintenance begins with good housekeeping, the master key to getting the highest return on your conveyor dollar. Smt line is equipped with placement machines siplace hs50. Some of them are on cdrom with a step by step procedure.

Siplace xfeeders have contactless power and data links, can be added and removed while the machine keeps running plugandplay, register. This doubles the feeder capacity of the machine which means there is a greater chance of clustering boards into a single feeder setup. Samsung smt sm 8mm tape feeder cylinder replacement duration. Oct 16, 2015 cause the chips, foreign bodies, tapes, and the like adhering to the tape feeder installation surface and the slots of the collectivelychanging truck intf045p solution remove and clean up the chips, foreign bodies, tapes, and the like adhering to the tape feeder installation surface of the collectivelychanging truck intfeomd07a0101. When replacing the batteries, check the contacts and clean them, if necessary. Smt feeder manufacturer quality smt feeder supplier. Reference manual this manual describes the functions and operating instructions. It empowers the user to take control of feeder maintenance and increase production yields without having to send those feeders out for costly. Compatible with all juki 700 and 2000 series machines, 69 mm vibe base width for handling tube parts, 8 maximum 8mm tube parts or any combination of tube parts up to 69mm. Operating manual engineers this manual is for machine maintenance, and describes the daily checks, adjustment and replacement of consumable parts. Populating pcbs with surface mount technology smt can be as challenging as the circuit design itself, and the neoden4 provides the user with all the tools necessary to work with a wide variety of components in a wide variety of packaging. Siplace x feeder for intelligent component supply youtube.

Parts verification traceability option component inventory control. Panasonic spare parts feeder gear n21004118ab, surface mount components. Surface mount components fuji xp feeders connection harness ieh1510 in stock. It also could reduce the total number of machines needed in a production line. Qm1100a smt max pdf catalogs technical documentation. A more general class of twodimensional consecutivecomponent systems is proposed and the optimal maintenance of the system is investigated. Predictive maintenance is the complement of preventive maintenance. In this article, zachery shook, count on tools, describes five major issues associated with improper nozzle maintenance andor the use of poor quality nozzles in the smt pickandplace process no smt equipment can place components accurately and run efficiently without quality nozzles and feeders. Professional supplier of smt spare part, as feeder, nozzle, filter, motor, laser, etc. This improves the operating rate while lowering the operators workload. Panasonic cm402,cm602 and npm panasonic smt feeder. Optels performance monitoring solution automatically captures and tracks runtime, setuptime, idletime, and downtimes for pick and place machines using machine performance data captured in real time. With predictive devices currently available, it is incumbent upon.

Various models are provided for different applications. May 28, 2016 test smt maintenance feeders abel frank. For the shuttle tray feeder the optional unit for cm602l, refer to its separately bound manual as well as the manuals of this machine. The high quality quick change vibratory feeder from juki comes with a single generic base for use with tube fed parts. Isifsnx raises production preparation, scheduling, quality and monitoring to a new level by combining several related functions into one comprehensive software package.

226 184 111 1650 1374 923 785 1190 915 1067 886 259 183 697 1305 606 1140 370 853 279 343 822 756 1082 307 500 677 579 35 858 1347 637 1379 991